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Products Stationary Concrete Batching Plant
  Flagship Product

Stationary
Concrete
Batching Plant

High-performance automated concrete batching with output from 25 to 90 Cu.Mtr/Hr. Twin Shaft, PAN, and Planetary mixers — SCADA ready, built to last.

Stationary Plant Heavy Duty SCADA Ready
Product Overview

Stationary Concrete
Batching Plant

The Ultracon Stationary Concrete Batching Plant series is designed for large-scale, continuous concrete production at fixed job sites such as highways, bridges, airports, dams, and industrial complexes.

Available in 7 models — UHI-25 through UHI-90 — each unit features precision material weighing via digital load cells, planetary gear-box main drive, and a fully automatic PLC or SCADA-based control system with optional internet connectivity.

Twin Shaft / PAN / Planetary mixer options for every application
Digital load-cell based aggregate, cement, water & admixture weighing
Fully automatic with SCADA + computer interface (optional fly ash feeding)
4.1–4.2 Mtr concrete discharge height for direct truck loading
Moisture controlling system & water chilling plant compatibility
Mild steel structure with anti-corrosion paint — built for 20+ year lifespan
Technical Data

Model Specifications

All UHI-series plants come standard with planetary gear-box main drive and digital load-cell weighing. Select a model below.

Specification UHI-25 UHI-30 UHI-36 UHI-45 UHI-60 UHI-75 UHI-90
Mixer Type Twin Shaft / PAN Twin Shaft / PAN / Planetary Twin Shaft / PAN Twin Shaft / PAN Twin Shaft / PAN Twin Shaft / PAN Twin Shaft / PAN
Output Capacity 25 Cu.Mtr/Hr 30 Cu.Mtr/Hr 36 Cu.Mtr/Hr 45 Cu.Mtr/Hr 60 Cu.Mtr/Hr 75 Cu.Mtr/Hr 90 Cu.Mtr/Hr
Discharge Height 4.1 MTR 4.2 MTR 4.1 MTR 4.1 MTR 4.1 MTR 4.1 MTR 4.1 MTR
Main Gear Drive Planetary Gear Box Planetary Gear Box Planetary Gear Box Planetary Gear Box Planetary Gear Box Planetary Gear Box Planetary Gear Box
Control System Fully Automatic Fully Automatic Fully Automatic Fully Automatic + SCADA SCADA + Internet SCADA + Internet SCADA + Internet
Fly Ash Feeding Optional Optional Optional Optional Standard Standard Standard
Moisture Control Optional Optional Optional Standard Standard Standard Standard
Optional Add-ons

Optional Accessories

Computer SCADA System
Full SCADA software with batch reporting, recipe storage, and remote PC monitoring capability.
Cement Storage Silos
Vertical silos from 50T to 500T capacity with pneumatic conveying and level indication.
Fly Ash Feeding System
Dedicated fly ash storage silos and twin-lobe blower feeding systems for quality concrete.
Moisture Control System
Real-time aggregate moisture sensors for automatic water-cement ratio correction.
Water Chilling Plant
Chilled water production for summer concreting to maintain target concrete temperatures.
Dust Collection System
Fabric filter dust collector on cement hoppers to maintain clean working environment.
Extra Weighing Hoppers
Additional admixture or pigment weighing systems for specialty concrete mixes.
IoT Remote Monitoring
Cloud-based dashboard for real-time production KPIs accessible from any device globally.
Process Overview

How It Works

01
Material Loading
Aggregates, sand, and gravel are loaded into individual weigh hoppers via belt conveyor.
02
Precise Weighing
Digital load-cells measure each ingredient to exact batch recipe specifications.
03
Cement & Water
Cement from storage silo and chilled water are added via automated valves.
04
Mixing Cycle
Twin shaft or planetary mixer blends materials for 30–60 seconds to achieve homogeneity.
05
Discharge
Finished concrete discharges at 4.1m height directly into transit mixers or dumpers.
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